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High Speed Carbide End Mills Preferred Bar

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High Speed Carbide End Mills Preferred Bar

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Brand Name : BWIN

Model Number : φ3*8*d4*50L

Place of Origin : China

MOQ : 1pcs/box

Price : Negotiable

Payment Terms : T/T, Western Union

Supply Ability : 1-10000pcs 7days

Delivery Time : 7 work days

Packaging Details : Plastic box

Product name : HRC45 3F Aluminum Carbide End Mill

Model : φ10*25*d10*75L HRC45 Milling Cutter

Material : Tungsten Carbide Endmill

Workpiece : Aluminum

Usage : Milling

Coating : AlTiN

HRC : HRC45

Feature : Antioxidant

Application : Machining Tools

Package : 1pcs/Box

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45 Degree Flat Milling Cutter HRC45 High Speed End Mill 3 Flute Long Cnc Machine Tools 3F

  • Quick Detail:
  • Preferred bar, stable quality
  • Sharp front angle design, high-speed cutting
  • Knife edge mirror process, high light efficiency
  • Wear resistant, durable and durable
  • Large core diameter design, high efficiency

Description:

  • The ultra-fine tungsten steel milling cutter made of high-quality tungsten steel base material has high wear resistance and strength. It is a high gloss, high efficiency and long life aluminum milling cutter, and has better performance for difficult to machine 7-series aluminum and copper parts; Sharp three edge design, reduce cutting wear, more sharp and durable blade; The blade body is designed with a full mirror spiral pattern large chip discharge groove, which is convenient for discharging waste chips to prevent knife sticking and greatly improve production efficiency; The round and smooth handle and precise chamfering can save the time of tool replacement and greatly improve the working efficiency.

Milling parameters:

HRC45 Carbide End Mill
 Tool length fz&v
Short

1
Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material

Strength

N/mm²

Hardness

HRC

 Cooling
Air

Dry cutting

 Lubricating fluid
P PI

P1.1

 Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700 √ √ √
P1.2 quenched and tempered steel <1200 √ √ √
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900 √ √ √
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400 √ √
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900 √ √ √
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500 √ √

High Speed Carbide End Mills Preferred Bar Sloting
Vc
(m/min)		 fz(mm/Tooth)
Diameter
2 4 6 8 10 12 16 20
112 0.01 0.018 0.026 0.034 0.041 0.048 0.06 0.069
92 0.01 0.017 0.025 0.032 0.038 0.045 0.056 0.065
100 0.01 0.018 0.026 0.034 0.041 0.048 0.06 0.069
72 0.009 0.015 0.022 0.028 0.034 0.04 0.05 0.058
64 0.01 0.018 0.025 0.032 0.039 0.045 0.057 0.066
56 0.009 0.016 0.023 0.029 0.036 0.041 0.052 0.06

High Speed Carbide End Mills Preferred Bar Roughing
Vc
(m/min)		 fz(mm/Tooth)
Diameter
2 4 6 8 10 12 16 20
228 0.018 0.031 0.045 0.057 0.070 0.081 0.101 0.118
208 0.017 0.029 0.042 0.054 0.065 0.071 0.095 0.11
184 0.018 0.031 0.045 0.057 0.070 0.081 0.101 0.118
144 0.015 0.026 0.037 0.048 0.058 0.068 0.085 0.098
132 0.017 0.03 0.042 0.054 0.066 0.077 0.096 0.112
112 0.015 0.027 0.039 0.05 0.060 0.07 0.088 0.102

High Speed Carbide End Mills Preferred Bar Finish
Vc
m/min		 fz(mm/Tooth)
Diameter
2 4 6 8 10 12 14 16 18 20
332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification Flute Dia(φ)

Flute Length (C)

 Shank Dia(D) Overall Length(L)
φ1*3*d4*50L 1 3 4 50
φ1.5*4*d4*50L 1.5 5 4 50
φ2*5*d4*50L 2 5 4 50
φ2.5*7*d4*50L 2.5 7 4 50
φ3*8*d4*50L 3 8 4 50
φ4*10*d4*50L 4 10 4 50
φ5*13*d6*50L 5 13 6 50
φ6*15*d6*50L 6 15 6 50
φ8*20*d8*60L 8 20 8 60
φ10*25*d10*75L 10 25 10 75
φ12*30*d12*75L 12 30 12 75
φ14*45*d14*100L 14 45 14 100
φ16*45*d16*100L 16 45 16 100
φ18*45*d18*100L 18 45 18 100
φ20*45*d20*100L 20 45 20 100

Instructions:

1. Before using the carbide end mill, please measure the tool deflection. If the tool deflection accuracy exceeds 0.01mm, please correct it before cutting.

2. The shorter the carbide e extends out of the collet, the better. If the tool extends out longer, reduce the speed, feed speed or cutting amount.

3. In case of abnormal vibration or sound during cutting, please reduce the speed and cutting amount until the situation is improved.

4. Spray type and air jet type are preferred for steel cooling, which can improve the use effect of carbide end mill.

5. Note: Not suitable for low speed machines such as rotary table and electric hand drill.

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

High Speed Carbide End Mills Preferred Bar

FAQ

Q1. The tool breaks when cutting in or pulling out the workpiece

The feed rate and cutting depth can be reduced, and the cutting edge length can be shortened to the minimum of the necessary length.

Q2. Tool breaks during normal machining

Reduce the feed rate and cutting depth.

The tool shall be passivated.

Replace the clamp or spring collet.

The tool with high cutting edge number changes the tool with low cutting edge number to improve chip removal and prevent chip blockage.

Replace dry milling with wet milling (using cutting fluid), and use it with vortex tube gun to reduce tool temperature and avoid tool overheating.

If the wet milling fluid supply direction is changed from the front to the oblique rear or transverse top, the coolant flow should be sufficient.

Q3. The tool breaks when the feed direction changes

(1) Use arc interpolation (NC machine tool), or temporarily stop (temporarily) feeding.

(2) Reduce (decrease) the feed before and after the direction change.

(3) Replace the clamp or spring collet.

Q4. Problem: Part of the blade tip breaks

Chamfer the corners with manual grinding.

Change down milling to up milling.


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